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Video, LOCTITE adhesives and automation in the biomedical industry
Four videos from Mirandola tell the story of the technologies, communication and processes behind the assembly of devices with Henkel solutions.
The technical documentation prepared for the LOCTITE MedTech Day combines the press release on the Mirandola meeting with a brochure dedicated to medical device assembly: adhesive chemistry, equipment, services, and automation are viewed as parts of a single industrial process to be controlled (Photo: RPM Media)
Three videos made in Mirandola and a film created for a global communications campaign tell the story of the role of LOCTITE technologies in the biomedical sector, focusing on an element that is often invisible in the finished product: the adhesive as an integral part of the design and assembly process of medical devices.
The videos show how Henkel Adhesive Technologies You address the issue through specific formulations, dosing systems, LED polymerization, and automation solutions. In the medical industry, the behavior of the joint depends not only on the adhesive chosen, but also on the amount applied, substrates, geometry, polymerization method, sterilization, and production repeatability.
Part of the contents is dedicated to Mauro Stien, Business Development Manager EU South Medical Industry, who illustrates the relationship between chemistry and process control. Adhesives for the industry can be integrated with automated systems capable of managing deposition and polymerization, reducing variability in the processing of small or complex components.
An application case is that of How much System, where LOCTITE 3494 is used in the assembly of blast shields for surgical laser machines together with a three-axis Cartesian dispensing system and a UV LED torch. The goal is to uniform the adhesive deposit and control its polymerization.
The technical documentation also refers to Henkel protocols based on the standards of biocompatibility ISO 10993 and the need to evaluate the behavior of adhesives even after sterilization processes. The material must therefore be considered within the entire life cycle of the device and not just for its initial adhesion capacity.
The fourth video, with Laura Carbone, Head of Marketing Southern Europe, addresses the topic of communicating innovation. In the biomedical industry, many crucial technologies remain hidden within the final product: explaining them means explaining the relationship between materials, industrial processes, quality, and reliability, rather than simply focusing on the performance of a single formulation.
Taken together, the four films show how innovation in medical assembly often hinges on details that are difficult to see but crucial to production: dosing precision, polymerization control, material selection, and the ability to consistently produce the same result.
LOCTITE AA 3922 is a light-curing acrylic adhesive developed for medical applications where rapid polymerization, precision of deposition and process control must coexist: the integration with LED sources allows the adhesive joint to be transformed into a repeatable and verifiable production phase (Photo: Henkel Adhesive Technologies)
The LOCTITE range for medical assembly includes different chemical families designed for different needs: light-curing, rapid fixing, flexibility, thermal and mechanical resistance are properties to be combined with geometries, materials, sterilization and specific requirements of the final device (Photo: Henkel Adhesive Technologies)
Fluorescence makes visible what would otherwise be difficult to see with the naked eye in the bonding process: under a suitable light source, the adhesive deposit can be detected and verified, facilitating quality controls and the identification of missing, incomplete or unevenly distributed applications (Photo: Henkel Adhesive Technologies)
A LOCTITE formulation for medical assembly represents the intersection of chemistry and process engineering: viscosity, deposit geometry, cure mode, and substrate compatibility must be evaluated together to build reliable joints without separating material and production cycle (Photo: Henkel Adhesive Technologies)
The solution adopted for Quanta System integrates LOCTITE 3494 with a three-axis Cartesian dispensing system, a valve to evenly distribute the adhesive and a UV LED torch: an example of how material, movement and curing can become a single controlled process to reduce variability and waste (Photo: Henkel Adhesive Technologies)
In the Quanta System application case, the adhesive is distributed on the fixing points of the blast shields intended for surgical laser machines: the automated system allows for the control of the deposit, while the subsequent exposure to UV light allows for the control of the polymerization in the assembly of optical and metal elements (Photo: Henkel Adhesive Technologies)
In the laboratory, adhesive technology is studied as part of a larger system, in which formulation, substrates and application parameters must be correlated: tests and characterizations allow us to understand how the joint reacts to the expected conditions before being transferred to the production process (Photo: Henkel Adhesive Technologies)
The assembly of medical devices does not depend solely on the adhesive formulation: materials, dosing equipment, polymerization and quality control constitute an integrated system in which each element influences the reliability and repeatability of the result, from the design phase to serial production (Photo: Henkel Adhesive Technologies)
Dosing systems bring adhesive chemistry into production logic: pressure, dispensed quantity, deposit geometry and repeatability can be controlled to reduce variations and waste, increasing assembly consistency especially when small components and high production rates reduce margins for error (Photo: Henkel Adhesive Technologies)
Medical tubing and connections test the adhesive's ability to work across different materials, geometries, and surfaces while maintaining a controlled joint: the process must reconcile deposition accuracy, hold, productivity, and application requirements without turning the bond into an uncontrolled variable. (Photo: Henkel Adhesive Technologies)
In the assembly of fistula needles, precision and repeatability of the adhesive deposit directly impact the quality of the process: the combination of light-curing formulations, dosing systems and LED sources allows for the control of position, applied quantity and polymerization times on the individual parts (Photo: Henkel Adhesive Technologies)
The controlled application of an adhesive on medical components requires defined quantities, repeatable geometries and compatibility with the substrates: in small parts even minimal variations in the deposit can affect the quality of the joint, making dosage and control an integral part of industrial design (Photo: Henkel Adhesive Technologies)
The discussion phase between speakers and participants concludes the presentation dedicated to adhesive technologies for the medical sector: in addition to the choice of formulation, the process involves dosage precision, polymerization, quality control and repeatability, four variables that transform bonding into an engineered phase of production (Photo: RPM Media)
Mauro Stien, Business Development Manager EU South Medical Industry at Henkel Adhesive Technologies, illustrates the technical and regulatory implications of medical assembly: formulations, restricted substances, safety and continuity of the production process become variables that must be managed together from the design stage (Photo: RPM Media)
From wearable diagnostics to hemodialysis filters, from rigid and flexible connections to electronic components and diagnostic equipment: the variety of applications shows why the medical adhesive must be selected according to substrate, geometry, sterilization and production method (Photo: RPM Media)
Laura Carbone, Head of Marketing Southern Europe at Henkel Adhesive Technologies, speaks during the presentation at Palazzo Vischi: the discussion links industrial innovation, medical sector requirements and the development of integrated adhesive solutions with dosing, polymerization and process control (Photo: RPM Media)
Legislation and regulations, material revalidation, and adhesive performance summarize three pressures impacting medical manufacturing: the European Medical Device Regulation, the control of CMR substances, and more stringent application requirements are pushing for continuously verified formulations and processes (Photo: RPM Media)
The technical documentation prepared for the LOCTITE MedTech Day combines the press release on the Mirandola meeting with a brochure dedicated to medical device assembly: adhesive chemistry, equipment, services, and automation are viewed as parts of a single industrial process to be controlled (Photo: RPM Media)
Henkel in Mirandola: Here's how LOCTITE meets the biomedical district
Henkel in biomedical: What we don't see can make the difference
Mauro Stien: How LOCTITE gets to the heart of healthcare devices
Laura Carbone: Communicating Henkel's Innovation in the Biomedical Industry
The discussion phase between speakers and participants concludes the presentation dedicated to adhesive technologies for the medical sector: in addition to the choice of formulation, the process involves dosage precision, polymerization, quality control and repeatability, four variables that transform bonding into an engineered phase of production (Photo: RPM Media)
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